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Monel 400 Filler Wire

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Monel 400 Filler Wire
What is Monel 400 filler wire ?

A Filler wire made of Monel 400, a nickel copper alloy, has excellent corrosion resistance. Monel 400 filler wire offers high strength and good ductility. It also offers resistance to a wide range of corrosive environments like seawater, acids and alkaline solutions. Monel filler wire is used in different welding processes to create strong and corrosion resistant welds. They are used in marine, chemical and aerospace industries.

Table of content

Regent steel is very first supplier of alloy 400 filler rod in India

How much the cost of alloy 400 filler rod in India?

The cost of alloy 400 filler rods can differ from one supplier to the other. You can contact Regent Steel & Engineering Co as they offer quality products at the most competitive rates. They decide the pricing based on factors like:

  • The raw material of alloy 400.
  • The current demand and supply in the market of UNS N04400 filler metal.
  • The overall manufacturing and production cost varies with the manufacturer. Also, producing bulk quantities needs lesser comparative cost and thus, suppliers offer discounts on bulk ordering.
  • Taxes, customs duties, and other levies imposed by the government can affect the cost of the filler rods.

Most Trusted stockist of UNS N04400 welding wire at low price according to AWS A5.14

Alloy 400 filler rod

Alloy 400 filler rod

UNS N04400 welding wire

UNS N04400 welding wire

Nickel alloy 400 tig wire

Nickel alloy 400 tig wire

What is the best way to weld Monel 400?

The best way to weld Monel 400 is by following appropriate welding practices and techniques. Tungsten and Metal Inert Gas welding techniques are commonly used for welding DIN 2.4360 welding rod. These processes offer better control, precision and heat input management, which are crucial for maintaining the nickel 400 welding electrodes integrity.

We keep ready stock inventory of nickel alloy 400 tig wire diameter ranging from 0.5 to 1.6 mm for use in marine and oil & gas, check ERNiCu-7 welding rods other details

Monel 400 filler wire specification
Diameter Monel 400 Welding Wire Specification Length
0.80 to 3.20 mm AWS A5.11 ENiCu-7
AWS A5.14 ERNiCu-7
upto 1000 mm
Density Packaging Monel 400 Welding Wire Technique
8.7 G/cm3 Bobbin, Reel, Spool, Coil, Carrier Hot rolled, Cold Rolled
As a stockholder, we are able to provide Monel alloy 400 tig rod in any size or shape per the client's specifications, explore more available types
Most selling types of alloy 400 filler rod
ERNiCu-7 welding rod

ERNiCu-7 welding rod

  • Dia: 0.8 to 3.2 mm
  • Cut Lengths: 0.125 to 72"
  • Form: Wire coil, bobbin, & filler wire.
Monel alloy 400 tig rod

Monel alloy 400 tig rod

  • UNS N04060
  • Monel 60
  • ERNiCu-7
Nickel 400 welding electrodes

Nickel 400 welding electrodes

  • AWS A5.11 ENiCu-7
  • Shielding Gases: EN ISO 14175 – TIG: I1 (Argon)
  • AWS A5.14 ERNiCu-7
Do you struggle to get nickel 400 welding electrodes in odd sizes? relax, you can now order online at dealer prices and view material properties
UNS N04400 welding wire equivalent
Monel 400 Welding Wire N04400 NU-30M 2.4360 NiCu30Fe NW 4400 МНЖМц 28-2,5-1,5 NA 13
Nickel alloy 400 tig wire mechanical properties
Element Tensile Strength Melting Point Yield Strength (0.2%Offset) Density Elongation
Monel 400 Welding Wire Psi – 80,000 , MPa – 550 1350 °C (2460 °F) Psi – 35,000 , MPa – 240 8.8 g/cm3 40 %
ERNiCu-7 welding rod chemical properties
Grade S Mn Ni Si C Cu Fe
Monel 400 Welding Wire 0.024 max 2.00 max 63.00 min 0.50 max 0.30 max 28.00 – 34.00 2.50 max
Dimensions of Monel alloy 400 tig rod
Monel 400 Welding Wire Length, mm Diameter, mm
Wire for SAW welding 2.0, 3.2, 2.4, 4.0, 5.0
GTAW/TIG welding Rods 915 – 1000 2.5, 2.0, 4.0, 3.2,5.0
MIG/GMAW welding wire 0.8, 1.0, 1.2, 1.6, 2.0, 2.4, 2.5, 3.2
Electrode core wire 250, 300, 350, 400, 450, 500 4.0, 2.5, 2.0, 3.25, 3.20, 5.0
Typical welding parameters of Monel filler wire
Monel 400 Welding Wire Diameter Amps (V/OH) Volt Process Amps (flat)
in (mm)
 .045  (1.2)  Spray Transfer 100% Argon  28-32 GMAW 180-220
 .035 (0.9) Spray Transfer 100% Argon 26-29 GMAW 150-190
 1/16  (1.6)  Spray Transfer 100% Argon  29-33 GMAW 200-250
 3/32  (2.4) 100% Argon  15-20 GTAW 120-175
 1/16  (1.6)  100% Argon  14-18 GTAW 90-130
 1/8  (3.2)  100% Argon  15-20 GTAW 150-220
Diameter chart of Monel 60 welding electrodes
Monel 400 Welding Wire
O.D(mm) 0.90 0.80 1.20 1.14 2.40 1.60 3.20
O.D(inch) 0.035 0.031 0.048 0.045 0.094 0.062 0.125
Sizes of alloy 400 filler rod
Available Sizes 
Diameter X Coil Sizes Diameter X Spool Sizes
1/16 x COIL .035 x 33#
3/32 x COIL .045 x 33#
1/8 x COIL 1/16 x 33#
5/32 x COIL
International equivalent of ERNiCu-7
SFA-5.14 AWS A5.14 AWS A5.11 Military Designation DIN 1736 (2.4377) ISO 18274 BS 2901
UNS N04060 ERNiCu-7 ENiCu-7 EN60 & RN60 SG-NiCu30MnTi SNi 4060 NA33
What is the life of Monel 400 tig wire?

The life of Monel 400 TIG wire can vary with several factors. This includes the specific welding application, welding parameters, operator technique and the length and complexity of the welding project.

The lifespan of nickel alloy 400 tig wire is influenced by factors like:

  • Amount of wire consumed per weld
  • Frequency and duration of welding operations
  • Quality and integrity of the welds produced.
  • Proper storage and handling of the TIG wire can help preserve its quality and prevent premature degradation.

Monitor the condition of the TIG wire during use. Inspect for signs of wear, damage or contamination. If the wire becomes excessively worn, kinked, or contaminated, replace it for a reliable welding performance.

How do you hold a UNS N04400 tig rod?

Some precautions are needed to be taken to hold a UNS N04400 tig rod, like:

  • Wear clean gloves made of a material suitable for handling the rod.
  • Grip the TIG rod near the non consumable end that does not melt or fuse during welding.
  • Try to minimize contact with the filler portion of the TIG rod. Oils, moisture or dirt from your hands can affect the quality and integrity of the weld.
  • Rough handling can lead to structural weaknesses or affect the feed ability of the rod during welding.
  • Store the Monel alloy 400 tig rod in a clean and dry environment.
How long does it take to get nickel alloy 400 welding wire ?

The time it takes to get ERNiCu-7 welding wire can vary with several factors like supplier's location, stock availability, shipping method and any additional processing or handling required.

If the welding wire is readily available in the supplier's inventory, the lead time can be relatively short. This is particularly true if the supplier is located nearby or has a well established distribution network. if you want quick delivery of nickel alloy 400 welding wire, contact Regent Steel & Engineering Co.

What is the F number of ERNiCu-7?

F-No. 42

What is the filler rod for Monel 400?

MONEL filler metal 190 

What is the annealing temperature for Monel 400 welding wire?

1300 to 1800°F

What is the shear strength of Monel?

370-490 MPa 

What is the machinability of Monel 400 welding wire?

Machinability rating is 45%